RTCA-DO-160E Section 4, Another Requirement for a Reliable Temperature Test Chamber

 
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While IEC6008-2 provides guidance for environmental test of electronic and electro-mechanical equipment, RTCA-DO-160E Section 4 provides standard temperature test conditions and applicable test procedures for airborne equipment.

This test standard is applicable for determining the performance characteristic of airborne equipment at actual environmental condition during actual airborne operation.

According to clause 3.4, "The temperature of the air in the test chamber shall be measured at a location where the air conditions are representative of that immediately surrounding the equipment. Measurement of chamber wall temperature is not suitable, due to temperature lag and heat transfer through the chamber wall. A means of circulating air in the test chamber should be employed to assure an approximate uniform air temperature condition throughout the chamber. When such means are employed, the air movement shall not be directed on the equipment under test, and the equipment shall be tested at the minimum flow rate consistent with the purpose of maintaining a uniform temperature distribution in the chamber. The ambient air velocities surrounding equipment not requiring auxiliary cooling shall remain comparable to those air velocities that occur from natural convection". In order to make it simple, the test chamber needed to perform the test should have acceptable temperature uniformity, not only during empty condition, but also when single or multiple EUT are positioned inside the test chamber. The test chamber should also have the system that circulates the air during the test to maintain this temperature uniformity.

According to clause 3.5, the tests should be performed within:

  1. Ambient temperature of +15 to +35 degrees Celsius

  2. Ambient relative humidity of maximum 85 percent

According to clause 3.6, the test performed at environmental conditions other than ambient, should be able to achieve temperature reading tolerance of +/- 3 degrees Celsius. While at clause 3.7, it is mentioned that the test chamber should be calibrated and the calibration standards should be traceable to national and/or international standards, when appropriate.

Categories of Airborne Equipment (Clause 4.3)

  • A1, equipment intended for installation in a controlled temperature and pressurized location, on an aircraft within which pressures are normally no lower than the altitude equivalent of l5,000 ft (4,600 m) Mean Sea Level (MSL)

  • A2, equipment intended for installation in a partially controlled temperature but pressurized location on an aircraft within which the pressures are normally no lower than the altitude equivalent of 15,000 ft (4,600 m) MSL

  • A3, equipment intended for installation in a controlled or partially controlled temperature but pressurized location within an aircraft within which the pressures are normally no lower than the altitude equivalent of 15,000 ft (4,600 m) MSL, where the temperatures will be more severe than those for categories A1 and A2

  • A4, equipment intended for installation in a controlled temperature and pressurized location, on an aircraft within which pressures are normally no lower than the altitude equivalent of 15,000 ft. (4,600m) Mean Sea Level (MSL), for which temperature requirements differ from category A1 as declared by the equipment manufacturer

  • B1, equipment intended for installation in a non-pressurized but controlled temperature location in an aircraft that is operated at altitudes up to 25,000 ft (7,620 m) MSL

  • B2, equipment intended for installation in non-pressurized and non-controlled temperature locations on an aircraft that is operated at altitudes up to 25,000 ft (7,620 m) MSL

  • B3, equipment intended for installation in the power plant compartment of an aircraft that is operated at altitudes up to 25,000 ft (7,620 m) MSL

  • B4, equipment intended for installation in a non-pressurized location on an aircraft that is operated at altitudes up to 25,000 ft (7,620 m) MSL, for which temperature requirements differ from B1 and B2

  • C1, equipment intended for installation in a non-pressurized but controlled temperature location in an aircraft that is operated at altitudes up to 35,000 ft (10,700 m) MSL

  • C2, equipment intended for installation in non-pressurized and non-controlled temperature locations within an aircraft that is operated at altitudes up to 35,000 ft (10,700 m) MSL

  • C3, equipment intended for installation in the power plant compartment of an aircraft that is operated at altitudes up to 35,000 ft (10,700 m) MSL

  • C4, equipment intended for installation on a non-pressurized aircraft that is operated at altitudes up to 35,000 ft (10,700 m) MSL, for which temperature requirements differ from C1 and C2

  • D1, equipment intended for installation in a non-pressurized but controlled temperature location on an aircraft that is operated at altitudes up to 50,000 ft (15,200 m) MSL

  • D2, equipment intended for installation in non-pressurized and non-controlled temperature locations on an aircraft that is operated at altitudes up to 50,000 ft (15,200 m) MSL

  • D3, equipment intended for installation in the power plant compartment of an aircraft that is operated at altitudes up to 50,000 ft (15,200 m) MSL

  • E1, equipment intended for installation in non-pressurized and non-controlled temperature locations on an aircraft that is operated at altitudes up to 70,000 ft (21,300 m) MSL

  • E2, equipment intended for installation in the power plant compartment of an aircraft that is operated at altitudes up to 70,000 ft (21,300 m) MSL

  • F1, equipment intended for installation in non-pressurized but controlled temperature locations on an aircraft that is operated at altitudes up to 55,000 ft (16,800 m) MSL

  • F2, equipment intended for installation in non-pressurized and non-controlled temperature locations on an aircraft that is operated at altitudes up to 55,000 ft (16,800 m) MSL

  • F3, equipment intended for installation in the power plant compartment of an aircraft that is operated at altitudes up to 55,000 ft (16,800 m) MSL

 
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Note:

  1. To be declared by the equipment manufacturer relative to temperature extremes

  2. To be declared by the equipment manufacturer and defined in the manufacturer's installation instructions when specific critical criteria exist

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